MCL Superintendent

Description Safety & Housekeeping Ensure Compliance with the requirements of Safety, Health and Environment Standards and Procedures. Maintain a clean, tidy and safe work environment, free of any spillages or obstacles.  In line with 6S requirements. Monitor and adhere to Safal Steel operating standards, working manuals, working instructions and procedures. Shop Floor management. Updating of SOPs/ WI/ Safety records Investigate incidents and report. Equipment Operation & Support Ensure safe, efficient and accurate operation of equipment according to operating procedures, instructions and schedules. Ensure that the shift team complies with operating standards provisions for the Lines. Communicate with Maintenance in respect of planned and unplanned shutdowns and machine repairs. Prepare shift placement and ensure that the shift team is at all times present in their respective work centres. Manage conflicts within the shift team members. Ensure productive relationship with engineering, planning and Quality Verify, sign off and ensure timeous submission of compensation related documentation to HR for processing i.e. approved overtime and leave forms. Identify near miss in working area in compliance with monthly safety meeting Manpower Training and development Identify defects and ensure required quality on the output. Inspection of incoming material in order to ensure quality of material on a daily basis. Ensure team compliance with Safal Steel procedures and also statutory requirements. Ensure proper handover of shift to the shift reliever team Production Technician are taking place. Ensure optimum Line utilisation in order to achieve maximum production rate and maximise shift output. Monitor process parameters according to operations requirements. Conduct a Root Cause Analysis and establish remedial measures in order to minimise rejected tonnage, in short problem solving. Ensure compliance to the prescribed material consumption norms. Monitor and ensure availability of important utilities including cooling tower, compressor and cooling water. Liaise with Quality Assurance on input strip quality standard and ensure compliance to customer specifications. Check i.e. coil data for proper coil identification and booking leave for all shift team members. Check that all shifts are following line procedures, planning and checklist and keeping records. Ensure quality and yield are maintained as per norms. Monthly technical report with the following data Throughput Yield Plant Utilisation Stock take Shutdown/Delays Efficiency Safety Continuous Improvement Initiate, participate and implement improvement programs and initiatives. This includes developing methods to improve plant performance and reduce operating cost. Drive and be a member of teams doing failure reporting for quality defects, delays, SHE incidents. Stakeholder Management Continuously reporting observed defects and deviations on the operating parameters and production requirements and promptly