CompanyRemote

Wire Rope MFL Simulation Expert in ansys maxwell 3d Need clear assistance to do the project

Deadline: 2026-04-10
Project-Based

Description

Budget: ₹1500 - ₹12500

I am an MTech student working on a project related to quantitative detection of wire rope defects using Magnetic Flux Leakage (MFL).

I have a reference IEEE/NDT paper and I want to replicate the simulation results using ANSYS Maxwell 3D.

Scope of work:

  • Build 3D geometry of steel wire rope (multi-wire or simplified cylinder model)
  • Assign materials (steel, air, permanent magnets)
  • Setup magnetic excitation using permanent magnets / coil
  • Place Hall sensor array correctly
  • Implement defect modeling (surface and internal defects)
  • Perform magnetostatic simulation
  • Extract magnetic flux leakage signals (Mh, Sw, Sh)
  • Help match simulation trends with the reference paper

Requirements:

  • Strong experience in ANSYS Maxwell 3D (Electromagnetics)
  • Experience with Magnetic Flux Leakage (MFL) or NDT simulations preferred
  • Ability to troubleshoot meshing and convergence issues

Deliverables:

  • Working ANSYS Maxwell project file
  • Simulation results (plots/graphs)
  • Brief explanation of setup and parameters

Note: Exact matching of paper results is not required, but trends should be similar.

Budget: (mention your budget) Timeline: (mention deadline)

Please share similar work or experience if available.

I need a full-fidelity Magnetic Flux Leakage (MFL) study in ANSYS Maxwell 3D that proves the technique can reveal both surface and internal defects inside a multi-strand wire rope. The end goal is a set of field plots and sensor-level signals that clearly differentiate defective from intact sections so the model can be tied into a real-time inspection system later on.

To get there you will have to: • define accurate magnetic and mechanical material properties for each strand and core • rebuild the rope geometry in 3-D with strand lay, pitch, and realistic defect shapes included • choose and justify boundary conditions and coil arrangements that replicate laboratory testing • carry the workflow right through to post-processing, presenting leakage field maps, quantitative signal curves, and a short interpretation report

I only want to review detailed project proposals that walk me through your planned modelling strategy, validation ideas, and a concise timeline. Please reference any similar MFL or Maxwell projects you have delivered; generic CVs will be skipped.

The job is considered complete when I can open your Maxwell project, rerun it without errors, and obtain the same results and plots you supply in the final report.

Skills

EngineeringMechanical EngineeringSignal ProcessingData AnalysisFinite Element AnalysisSimulationProject ManagementAeronautical EngineeringTroubleshooting3D Modelling

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